Formula SAE car: suspension hardpoints and geometry

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Pushrod double A-arms, 10 inch wheels and wings. The numbers are representative of this kind of car, not measured from a real one: use them as a starting point and to learn the tool.

Vehicle

Total mass 300 kg
Wheelbase 1550 mm
Front weight 46 %
CG height 290 mm
Front brake bias 62 %

Results

Result at the design position Unit Front Rear
Suspension type Double A-arm Double A-arm
Static camber deg -1.50 -1.00
Static toe-in deg -0.10 0.15
Caster deg 3.07 0.00
Kingpin inclination deg 5.57 6.63
Scrub radius mm 27.6 23.9
Mechanical trail mm 9.7 0.0
Roll center height mm 27.5 44.8
Track mm 1220 1196
Anti-dive (front) / anti-lift (rear) in braking % 12.6 13.5
Anti-lift (front) / anti-squat (rear) under drive % 0.0 -0.2
Motion ratio, spring to wheel 0.674 0.655
Spring rate N/mm 60 65
Wheel rate N/mm 27.2 27.9
Ride frequency Hz 3.11 2.88

Roll gradient for the whole car: 0.81 deg/g.

Front hardpoints (left corner)

Coordinates follow the opensus conventions: X forward from the front axle line, Y left from the centreline, Z up from the ground, at the loaded static position.

Point Name in links X mm Y mm Z mm
Upper arm, front inner ucaFront 110.0 280.0 292.0
Upper arm, rear inner ucaRear -110.0 280.0 288.0
Upper ball joint ucaOuter -8.0 550.0 330.0
Lower arm, front inner lcaFront 120.0 200.0 113.0
Lower arm, rear inner lcaRear -120.0 200.0 117.0
Lower ball joint lcaOuter 3.0 570.0 125.0
Tie rod inner tieInner -68.0 215.0 148.0
Tie rod outer tieOuter -70.0 565.0 165.0
Wheel centre wheelCentre 0.0 604.0 222.4
Pushrod at lower arm rodOuter 0.0 530.0 135.0
Pushrod at rocker rodInner 0.0 260.0 420.0
Rocker pivot rockerPivot 0.0 220.0 370.0
Rocker axis rockerAxis 40.0 220.0 370.0
Coilover at rocker springRocker 0.0 170.0 410.0
Coilover at chassis springChassis 0.0 60.0 300.0
Sway bar pivot arbPivot 70.0 175.0 300.0
Sway bar axis arbAxis 70.0 115.0 300.0
Sway bar arm tip arbTip -30.0 175.0 300.0
Drop link at rocker arbDrop -30.0 175.0 395.0

Rear hardpoints (left corner)

X is measured from the rear axle line.

Point Name in links X mm Y mm Z mm
Upper arm, front inner ucaFront 110.0 270.0 294.0
Upper arm, rear inner ucaRear -110.0 270.0 302.0
Upper ball joint ucaOuter 0.0 535.0 335.0
Lower arm, front inner lcaFront 130.0 190.0 124.0
Lower arm, rear inner lcaRear -130.0 190.0 116.0
Lower ball joint lcaOuter 0.0 560.0 120.0
Toe link inner tieInner -120.0 205.0 155.0
Toe link outer tieOuter -120.0 555.0 165.0
Wheel centre wheelCentre 0.0 594.0 221.4
Pushrod at lower arm rodOuter 0.0 520.0 130.0
Pushrod at rocker rodInner 0.0 250.0 415.0
Rocker pivot rockerPivot 0.0 210.0 365.0
Rocker axis rockerAxis 40.0 210.0 365.0
Coilover at rocker springRocker 0.0 160.0 405.0
Coilover at chassis springChassis 0.0 55.0 295.0
Sway bar pivot arbPivot -70.0 165.0 295.0
Sway bar axis arbAxis -70.0 105.0 295.0
Sway bar arm tip arbTip 30.0 165.0 295.0
Drop link at rocker arbDrop 30.0 165.0 390.0

These tables are generated from the example built into opensus, so they always match what the tool loads.

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Last updated 2026-11-07 · View as Markdown